FROM YARN TO SHIPPING — 7 STEPS

Yarn Production
STEP 01 / 07

Yarn

Carefully-screened raw yarn undergoes strict incoming quality inspection to guarantee raw-material quality, laying a solid foundation for subsequent fabric manufacturing.

TECHNICAL SPECIFICATIONS
RAW MATERIAL
Xinjiang long-staple cotton / American Pima cotton
YARN COUNT
NE 6-40  |  Twist: S/Z  |  MOQ: 500 yds/color
Dyeing Process
STEP 02 / 07

Dyeing

Professional yarn-dyeing technology with precisely controlled parameters ensures stable color performance and excellent color fastness for consistent shade across every batch.

TECHNICAL SPECIFICATIONS
DYEING METHOD
Indigo dyeing / Sulfur dyeing
COLOR FASTNESS
Grade 3-4+  |  Color Difference: E ⩽ 1.5  |  Bath Ratio: 1:8
Weaving Process
STEP 03 / 07

Weaving

Fabrics are woven on advanced high-end looms. Strict control of weaving tension and running speed reduces yarn breakage and skipping defects, delivering smooth surfaces, uniform textures and reliable physical strength.

TECHNICAL SPECIFICATIONS
EQUIPMENT
Picanol OmniPlus-i Air-jet Looms
PERFORMANCE
Speed: 650 RPM  |  Defect Rate: ⩽ 0.5%  |  Width: 58″/60″/62″
Finishing Process
STEP 04 / 07

Finishing

Washing and pre-shrinking are core finishing procedures to optimize fabric physical properties and minimize garment shrinkage, ensuring stable and reliable performance for end-use garments.

TECHNICAL SPECIFICATIONS
PROCESS
Pre-shrinking / Stenter / Singeing / Brushing
SHRINKAGE
Warp ⩽ 3%  |  Weft ⩽ 5%  |  Weight Tolerance: ±3%
Inspection Process
STEP 05 / 07

Inspection

Full-scale fabric inspection is implemented to detect and eliminate surface defects, strictly controlling finished-goods quality. Every roll is verified against the approved sample before release for reliable delivery.

TECHNICAL SPECIFICATIONS
STANDARD
4-point inspection system
THRESHOLD
⩽ 20 points/100 yds  |  100% Full Inspection + AQL 2.5 Sampling
Packing Process
STEP 06 / 07

Packing

Moisture-proof rolling packaging protects fabrics against dampness and physical damage, ensuring safe long-term storage and transit across international shipping routes.

TECHNICAL SPECIFICATIONS
PACKAGE
Roll packing / Flat folding
DETAILS
Tube Diameter: 3″  |  Length: 50-200 yds/roll  |  Moisture-proof film wrapped
Shipping Process
STEP 07 / 07

Shipping

Standardized container loading with rigorous shipment checking procedures avoids loading damage. It ensures on-time order fulfillment and efficient cross-border logistics delivery for clients across the globe.

TECHNICAL SPECIFICATIONS
TRADE TERMS
FOB Guangzhou/Shenzhen  |  CIF  |  DDP/DDU
LEAD TIME
15-25 days  |  Sea / Air / Express  |  Container loading supervision

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